10-Ton Direct Cooling Block Ice Machine

ICEMA-BMB100 is a heavy-duty 10-ton direct cooling block ice system built for industrial users with growing cooling loads. Producing dense blocks with minimal air entrapment, the machine is optimized for chemical process cooling, large-scale fish marketing, and ice distribution centers. The BMB100 introduces a modular evaporator design that can be serviced without a complete plant shutdown, maximizing uptime.

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Product Overview

The BMB100 is a workhorse capable of nonstop operation across multiple shifts. At its core is a cold-rolled, stress-relieved direct expansion plate evaporator, with a separate collection tank for melt water recycling. The unit is shipped as pre-assembled modules (compressor rack, evaporator section, and control cabinet) to accelerate commissioning. All liquid-facing lines are insulated in a closed-cell foam to prevent sweating and energy loss in high-humidity environments.


Working Principle

Unlike flood-type systems, the direct cooling plates form ice directly on the refrigerant side without a secondary coolant. Heat transfer is exceptionally efficient. When the block reaches the programmed thickness, the controller sequences automatic draining of unfrozen water, then triggers hot-gas bypass defrost. Block ice discharges into a cushioned receiving bin to prevent breakage. The control algorithm enables staggered harvesting of plate groups, ensuring that the compressor never runs unloaded.


Advantages

This machine integrates a Bitzer reciprocating semi-hermetic compressor and a high-capacity tube-in-tube condenser for fast heat rejection. The PLC features remote monitoring via RS485, allowing operators to view suction/discharge pressures, ice production logs, and fault history from a smartphone. A 3-stage water filtration system with UV sterilization is standard, making the ice compliant with HACCP. Custom voltage configurations (e.g., 460V/60Hz) and containerized options for outdoor installation are available.


Specifications
ModelYield (T)Cooling Capacity (kw)Total Power (kw)Rated Current (A)Ice Outlet Temperature (℃)Compressor Power (kw)RefrigerantCondensation MethodMachine size L*W*H (mm)Floor Space L*W*H (mm)
BMB101T9.56.511.7-85.6R22/R404AAir/Water-cooled2440*1530*19702440*1530*1970
BMB202T147.714.3-86.43R22/R404AAir/Water-cooled4150*1650*24804150*1650*2480
BMB303T21.51121.4-89.74R22/R404AAir/Water-cooled5000*1800*24805000*1800*2480
BMB505T35.91835.6-816.2R22/R404AAir/Water-cooled5700*2200*24805700*2200*2480
BMB808T56.730.761.4-827R22/R404AWater/Evaporative cooling6300*2200*24806300*2200*2480
BMB10010T77.337.575-833.7R22/R404AWater/Evaporative cooling6450*2360*25306450*2200*2530
BMB12012T8541.3582.7-837.3R22/R404AWater/Evaporative cooling7100*2350*26909000*2250*2530
BMB15015T106.859.3116.6-849.3R22/R404AWater/Evaporative cooling8670*2750*269011600*2250*2530
BMB20020T14785.8170.6-875.1R22/R404AWater/Evaporative cooling8960*3250*2690★12490*2750*2530
BMB25025T21092.4184.8-883.2R22/R404AWater/Evaporative cooling11400*3250*2690★13900*3000*2530
BMB30030T230.8107214-892R22/R404AWater/Evaporative cooling12950*3250*2690★16300*3000*2530
Ice mold size380*180*1000450*165*800


Application Scenarios
港口水产批发

Ocean fishing/port aquatic wholesale

Large block ice melts slowly, maintaining low temperatures in fishing holds or trading pools for 3~5 days, suitable for centralized ice use on ships or docks.

工地降温

Food processing workshop environmental cooling

Place large ice blocks in the workshop during summer to continuously cool using high latent heat, with no wind chill, suitable for meat processing plants and dairy factories.

混凝土控温

Concrete dam pouring temperature control

Crush large ice blocks into ice shavings during mixing; large blocks are easy to transport and store, with high direct cooling efficiency to meet the ice demand for engineering volumes.

冷库预冷

Storage of vegetables/fruits pre-cooling

Block ice combined with cold fans is used for rapid pre-cooling in the field to prevent respiratory heat accumulation.


FAQ
Q: How much ice can the 10 ton direct cooling block ice machine produce daily?
A: The 10 ton direct cooling block ice machine can produce approximately 10 tons of high-quality ice blocks within 24 hours, making it suitable for seafood markets, fishing industries, food processing, and commercial applications.
Q: What size of ice blocks can this machine produce?
A: The 10 ton direct cooling block ice machine can be customized to produce different ice block sizes according to customer requirements, including large blocks for fishing, transportation, and industrial cooling purposes.
Q: What are the advantages of direct cooling technology?
A: Direct cooling technology provides faster heat transfer, shorter freezing cycles, cleaner ice production, and lower operating costs compared with traditional brine systems, helping users improve efficiency and save energy.

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